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What are Galvanized Iron Pipe fittings?
These fittings are typically crafted from iron or steel and coated with zinc to resist corrosion—a process known as galvanization. The most common method is hot-dip galvanizing, where the fittings are submerged in molten zinc, forming a durable, metallurgically bonded coating
The zinc layer acts as a sacrificial anode, offering cathodic protection even if the coating is scratched
Common types include elbows, tees, couplings, reducers, flanges, and threaded or welded variants
Uses and Applications
Galvanized iron fittings are versatile across many systems:
Plumbing: Water supply, drainage, sewer, and wastewater systems in residential and commercial buildings
Industrial: High-pressure fluid, chemical, or gas lines (including steam and hot water)
Fire Sprinkler & Outdoor Systems: Outdoor faucets, sprinkler systems, irrigation lines
Construction & Structural: Frameworks, handrails, fencing, scaffolding—especially where durability and aesthetics matter
Non-potable or Agricultural Systems: Irrigation or industrial cooling systems where corrosion resistance is essential
Key Benefits
The zinc coating provides a strong barrier against rust and harsh environmental conditions—lasting 25–50 years depending on exposure
Built upon a sturdy steel or malleable iron core, they withstand pressure, mechanical stress, and impact in demanding environments
Even though initial costs might be higher than plastic options, reduced maintenance and long service life make them economical over time
Threaded designs allow quick assembly and future maintenance. The coating is visible, so inspections for wear or damage are simpler
A smooth, uniform metallic finish can play a decorative role in visible installations
Galvanization offers full 360° coverage—even in corners or hidden areas—and can continue to protect small damaged spots via galvanic action. Zinc is also recyclable, supporting sustainability effortst.
Consideration and Limitations
Temperature Sensitivity: Coating degradation may accelerate above ~200 °C.
Chemical Vulnerabilities: Acidic environments can corrode zinc more rapidly.
Water Quality Concerns: In potable systems, zinc flakes may occasionally impact taste or quality.
Installation Weight: Heavier than plastic or copper, requiring more effort and tooling.
Potential Flow Restriction: Internal corrosion over time may reduce water flow.